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COSHH ASSESSMENT · GUIDE & FREE TEMPLATE

If your work involves substances that can harm health, the law requires a COSHH assessment. Here's how to do one, and a template to start.

A COSHH assessment identifies the hazardous substances you use or create, judges how people could be exposed, and sets out the controls that keep that exposure low enough to be safe. This page explains what COSHH covers, walks you through the assessment, and gives you a free, editable template to start from. Then, because a template only takes you so far, it shows you where a consultant earns their fee.

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WHAT IS COSHH?

More than the obvious chemicals.

COSHH stands for the Control of Substances Hazardous to Health Regulations 2002. It's the law that requires employers to control exposure to substances that can damage health, and it covers far more than the bottles in the cupboard. It does not cover asbestos, lead or radioactive material, which have their own specific regulations. For everything else hazardous to health, COSHH is the duty.

Chemicals you buy in

Cleaning products, solvents, adhesives and paints. The everyday substances most workplaces use without a second thought, many of which are hazardous to health.

Dust

Including wood dust and silica from cutting or grinding. People often miss process dust because they didn't buy it, but it's one of the most damaging exposures there is.

Fumes, gases and vapours

Including welding fume and exhaust. Invisible at the point of work, but breathed in shift after shift until the damage is done.

Biological agents

Like bacteria from contaminated water. A hazard in cooling systems, waste handling and care settings that a chemical-only mindset overlooks.

Substances your process creates

Not just the ones you buy in. If your work generates a hazardous dust, fume or by-product, that sits under COSHH too.

What COSHH doesn't cover

Asbestos, lead and radioactive material are excluded. They each have their own specific regulations and a different duty, separate from COSHH.

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WHAT IS A COSHH ASSESSMENT?

Four questions you answer before anyone is exposed.

A COSHH assessment is the systematic check you do before exposing anyone to a hazardous substance. You record the findings, put the controls in place, and review them when things change. At its heart, it answers four questions:

What's hazardous about it?

The specific harm this substance can do to health, drawn from its properties and the way it's used, not a generic label.

Who's exposed, and how?

The people at risk and the route in: breathing it in, contact with skin or eyes, or swallowing it. Plus anyone at particular risk.

How serious is the risk?

A judgement of the real exposure in your process, not the worst case on paper. This is the part a template can't do for you.

What brings it down?

The controls that reduce exposure to an acceptable level, and confirmation that they actually work in practice.

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HOW TO DO ONE

Five steps to a COSHH assessment that stands up.

The free template walks you through this structure. Here's what each step asks of you, in order.

— STEP 01
List the hazardous substances
Walk through every task and note what's used, created or released. Don't forget process dusts and fumes, which people often miss because they didn't buy them.
— STEP 02
Get the safety data sheets
Suppliers must provide a safety data sheet for hazardous products. It tells you the hazards, the exposure limits and the recommended controls. It's your starting evidence, not the assessment itself.
— STEP 03
Decide who's exposed and how
Identify the people at risk and the route: breathing it in, contact with skin or eyes, or swallowing it. Note anyone at particular risk.
— STEP 04
Apply the hierarchy of control
Can you eliminate the substance or swap it for a safer one? If not, can you control it at source, with local exhaust ventilation or enclosure? Only after that do you rely on RPE and PPE, which are the last line, not the first.
— STEP 05
Record, train and review
Write down your significant findings, train the people who do the work, and review the assessment when the substance, the process or the people change.
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Get the free COSHH assessment template.

An editable template that gives you a sound structure: a place to list your substances, capture the safety data sheet detail, record who's exposed, and set out your controls. A template gets you started. Getting the exposure judgements right is the hard part, which is where a named consultant comes in.

PDF · 20 pages · Updated June 2026
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WHERE A TEMPLATE STOPS

A form can't judge the exposure in your specific process.

The free template gives you a sound structure. What it can't do is judge the exposure in your specific process: how much dust your particular saw throws, whether your ventilation actually works, what protection factor of RPE the concentration demands. Get those judgements wrong and the assessment looks complete on paper while leaving people exposed. That's the part worth getting right, because COSHH exposures cause illnesses that show up years later, when they're irreversible and the HSE is asking why your controls failed.

How much dust or fume your specific equipment actually generates
Whether your local exhaust ventilation is doing the job it's meant to
What protection factor of RPE the real concentration demands
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Respiratory protection and personal protective equipment used to control exposure to hazardous substances under COSHH
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YOUR CONSULTANT

The H&S specialist who writes COSHH assessments that hold up.

You get one named consultant, qualified in health and safety, and you keep them. They learn your substances, your process and your ventilation, so the assessment reflects how you actually work, not a generic form.

Pete
Pete
Health & Safety

“I work with businesses to provide practical, hands-on health and safety advice. It's important that you have the right systems and procedures in place, but they need to be written for your business and not just be generic. We provide a very hands-on approach with one nominated consultant as your point of contact — no call centres.”

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QUESTIONS

Common COSHH questions

What is COSHH?
COSHH stands for the Control of Substances Hazardous to Health Regulations 2002. It's the UK law requiring employers to prevent or control exposure to substances that can damage health, including chemicals, dusts, fumes and biological agents. It doesn't cover asbestos, lead or radioactive materials, which have their own regulations.
What is a COSHH assessment?
A COSHH assessment is the check you carry out before exposing anyone to a hazardous substance. It identifies what's hazardous, who could be exposed and how, how serious the risk is, and what controls keep exposure safe. You record the findings, put the controls in place, and review them when the work changes.
Who is responsible for COSHH?
The employer holds the legal duty under COSHH to assess and control exposure. In practice that duty is usually delegated to a competent manager, supervisor or appointed consultant, but it stays with the employer. Employees also have a duty to use the controls provided and follow safe systems of work.
Do I need a COSHH assessment for cleaning products?
If the cleaning products are hazardous to health, which many are, then yes. Check the safety data sheet and the hazard symbols on the label. Everyday products used in small amounts as intended may need only a simple assessment, but the duty to assess still applies, and concentrated or industrial products often need proper controls.
How often should a COSHH assessment be reviewed?
Review it whenever something changes: a new substance, a new process, a new way of working, or after an incident or near miss. Even without changes, it's good practice to review at sensible intervals to confirm the controls still work and the assessment still reflects reality.
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A template gets you started. Getting it right is the hard part.

A generic form won't know your substances, your process or your ventilation. Your named Spectra consultant writes COSHH assessments that stand up when an auditor, a client or the HSE asks, and tells you whether your controls actually work. Book a free review and we'll tell you what's missing.

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